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Mailmaster 465HS DL to C4 Envelope Inserter

The Mailmaster 465HS Envelope inserter handles DL to C4 envelopes, inserting at speeds of up to 6000 completed envelopes per hour.  It combines a unique design with proven technology, backed by over 50 years experience in mailing. Designed and manufactured in Britain, this comprehensive modular enveloping system offers flexibility, durability and ease of set up. Insert stations can handle a wide variety of material including single sheets, card, reply envelopes, pre-folded items, stapled sets, CD’s (video), plastic cards (video) and booklets.

It is possible to pre-select the number of items fed from an insert station, and have the feed switch automatically from one station to another when it runs low.  Fast Sheet Feeders can feed, accumulate and insert flat for C4, or fold and insert for DL and C5 according to codes read on the documents.  Our camera reading system adds more flexibility as it reads OMR, 1D and 2D barcodes in either orientation on the page. Jobs can be pre-programmed thus minimizing set up time. Our reading technology facilitates batching the prime document, selection of inserts, merging and matching of two or more streams of personalized documentation, diverting of filled envelopes before sealing, envelope marking, document tracking and integrity checking.

An important feature of the Mailmaster 465HS is the remarkably quick changeover from one job to another that is possible, even to go from DL to C4. A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display. Job control and reporting software is available which provides further on screen run information, and facilitates job control, document tracking, data storage and reporting.

Performance

  • Up to 6000 envelopes per hour output
  • Quick changeover between jobs
  • Durable British construction
  • Packing thickness up to 15mm

Flexibility

  • Inserts into envelopes from DL to oversize C4
  • Side insert stations feed a wide variety of material up to 7mm thick
  • Multiple feeding from each insert feeder to a pre-set number or code-selected quantity
  • Hand feed position
  • Additional modular feeders
  • OMR, Barcode, 2D and OCR available

Ease of operation

  • Pivoting touch control screen provides run information, error location and help pages
  • Easy set-up and changeover
  • Top load feeders for ease of filling, without stopping the machine.
  • Envelope and insert feeder low level sensors
  • Station linking, to increase loading capacity
  • Output conveyor stacker

Accuracy

  • Error Divert facility
  • Unique insertion system positively guides the inserts into the envelopes
  • Insert stations have miss, jam and double detectors
  • Ultrasonic double detectors on Fast Sheet Feeders
  • Further sensors throughout to stop the machine in case of error
  • Test mode for running a trial insertion
  • Sequential start up/clear down
  • Choice of reading technology
  • Document tracking and output checking options

Other Features Available

  • Variable thickness booklet feeder
  • Choice of high speed cut sheet feeder/accumulators
  • Document accumulation and nest folding
  • Continuous forms cutter
  • In-line dynamic corner stapling and booklet making
  • Further hand feed positions
  • High capacity loaders
  • Job control software and data-log reporting
  • 100% closed-loop integrity
  • File based insertion
  • Filled envelope divert

Mailmaster Eclipse DL to C4 Envelope Inserter

The Mailmaster Eclipse envelope inserter handles DL to C4 envelopes, inserting at speeds of up to 8000 completed envelopes per hour (video). It combines a unique new design with proven technology, backed by over 60 years experience in mailing. Designed and manufactured in Britain, this comprehensive modular enveloping system offers flexibility, durability and ease of set up. Insert stations can handle a wide variety of material including single sheets, card, reply envelopes, pre-folded items, stapled sets, CD’s and booklets.

It is possible to pre-select the number of items fed from an insert station, and have the feed switch automatically from one station to another when it runs low. Fast Sheet Feeders can feed, accumulate and insert flat for C4, or fold and insert for DL and C5 according to codes read on the documents. Our camera reading system adds more flexibility as it reads OMR, 1D and 2D barcodes in either orientation on the page. Jobs can be pre-programmed thus minimizing set up time.

Our reading technology facilitates batching the prime document, selection of inserts, merging and matching of two or more streams of personalized documentation, diverting of filled envelopes before sealing, envelope marking, document tracking and integrity checking. An important feature of the Mailmaster Eclipse is the remarkably quick changeover from one job to another that is possible, even to go from DL to C4. A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display. Job control and reporting software is available which provides further on screen run information, and facilitates job control, document tracking, data storage and reporting.

Performance

  • Up to 8000 envelopes per hour output
  • Quick changeover between jobs
  • Durable British construction
  • Packing thickness up to 15mm

Flexibility

  • Inserts into envelopes from DL to oversize C4
  • Side insert stations feed a wide variety of material up to 7mm thick
  • Multiple feeding from each insert feeder to a pre-set number or code-selected quantity
  • Hand feed position
  • OMR, Barcode, 2D and OCR available

Ease of operation

  • Pivoting touch control screen provides run information, error location and help pages
  • Easy set-up and changeover
  • Top load feeders for ease of filling, without stopping the machine.
  • Envelope and insert feeder low level sensors
  • Station linking, to increase loading capacity

Accuracy

  • Error Divert facility
  • Unique insertion system positively guides the inserts into the envelopes
  • Insert stations have miss, jam and double detectors
  • Ultrasonic double detectors on Fast Sheet Feeders
  • Further sensors throughout to stop the machine in case of error
  • Test mode for running a trial insertion
  • Choice of reading technology
  • Document tracking and output checking options

Other Features Available

  • Variable thickness booklet feeder
  • Choice of high speed cut sheet feeder/accumulators
  • Document accumulation and nest folding
  • Continuous forms cutter
  • In-line dynamic corner stapling and booklet making
  • High capacity loaders
  • Job control software and data-log reporting
  • 100% closed-loop integrity
  • File based insertion
  • Filled envelope divert

The Excelagraphix 4800

The Excelagraphix 4800 offers incredible speed and a small footprint at an attractive price point not found in other traditional inkjet technologies. This digital inkjet box printer is powered by Memjet’s revolutionary Waterfall Printhead Technology®, employing a stationary print head bar system that allows for single pass print speeds up to 416 corrugated flat sheets of 48” (121.92cm) x 24” (60.9cm) per hour.

  • Ultra fast inkjet capable of 416 42” (106.68cm) x 24” (60.9cm)
    full color sheets per hour
  • Corrugated folded box and flat sheets up to 5/8” (15.9mm) thick x
    48” (121.92cm) wide x 8′ (2.4m) long
  • Print folded, and glued RSCs and Die Cut Sheets
  • Change job in seconds with no plates or clean-out
  • Variable Data and Personalized Printing within the same job
Now you can print custom, full color containers with special promotions, personalized ad copy, and graphics – on demand. The print speed, small foot print, and price point of the Memjet driven Excelagraphix 4800 opens new business opportunities and markets previously unserviced by the corrugated box and packaging industries. The digital Excelagraphix 4800 inkjet box printer offers digital, full color package printing for pennies per square foot.

Dynaric ST-Poli Pneumatic Hand Tool

The pneumatically operated POLI series of friction weld tools are compact and easy to use. With three versions available for light, medium, or high tension, the POLI series can handle any load requirement. The POLI tool is available for use with 3/8″, 1/2″, 5/8″, and 3/4″ wide Ultraband, polypropylene, and polyester strapping. No matter what your strapping requirements are, the POLI series of tools will easily handle them.

Features and Benefits:

  • Operates on 80 psi to 94 psi of air pressure
  • Compact and light weight
  • 3/8, 1/2″ or 3/4 ” plastic strapping can be used
  • Wide tension range to meet any application
  • To help avoid damage to the tool a mounting hanger is included
  • Three month warranty on parts

Dynaric ST Digit Hand Tool

The ST Digit series of tools are compact, easy to use, and versatile for many strapping applications. The Digit tool incorporates some unique features for the tension and sealing areas that allow for precision operation. The ST Digit tool can be used with Ultraband, polypropylene, and polyester strapping from 3/8″ up to 3/4″ in width. Minimal adjustment of the tool is required in order to use different strap sizes. The tool includes one battery and the charger is sold as an option.

Features and Benefits:

  • Delivers approximately 250 polypropylene or 120 polyester cycles per charge
  • Compact and light weight
  • 3/8, 1/2″ or 3/4 ” plastic strapping can be used
  • Wide tension range to meet any application
  • Digital keypad to adjust the tension and sealing time
  • Three month warranty on parts

Dynaric Digit Smart Hand Tool

The Digit Smart tools are compact, easy to use, and versatile for many strapping applications. To maximize seal strength and consistency, the Digit Smart tool has incorporated a number of unique features to the tension and sealing areas. With minimal adjustments the tool can use different strap sizes and strap types including, Ultraband, polypropylene, and polyester strapping from 3/8″ up to 5/8″ in width. The tool includes two batteries and a charger.

Features and Benefits:

  • Delivers approximately 250 polypropylene or 120 polyester cycles per charge
  • Compact and light weight
  • 3/8, 1/2″ or 5/8 ” plastic strapping can be used
  • Wide tension range to meet any application
  • Digital keypad to adjust the tension and sealing time
  • Three month warranty on parts

Dynaric D-355 Hand Tool

No need waiting for your batteries to charge, the D355 pneumatically operated friction weld tool is ready to use the moment it is taken out of the box. The D355 offers easy strap feeding, adjustable seal time, tension settings and thickness settings and is available for use with 3/8″, 7/16”, 1/2″, or 5/8″ wide Ultraband, polypropylene, and polyester strapping. The D355 is well suited for vertical and horizontal strapping applications making this tool versatile enough to handle any load requirement.

Features and Benefits:

  • Operates on 80 psi of compressed air
  • Delivers 90 lbs. to 470 lbs. of tension force
  • 3/8″, 7/16″, 1/2″ or 5/8″ strapping can be used
  • Capable of using Ultraband, polypropylene, and polyester strapping
  • To help avoid damage to the tool a mounting hanger is included
  • Three month warranty on parts

Openers & Extractors

Openers/Extractors manufactured by Formax, Martin Yale, Ultra Systems Read more Formax FD 450 Automatic Letter Opener Read more Martin Yale 1616 Desktop Letter Opener Read more Martin Yale 1624 Handheld Letter Opener Read more Martin Yale 1632 Automatic Letter Opener …

Secap Brite Jet UV Addressing System

The Secap Brite Jet UV addressing system provides state-of-the-art technology for producing crisp, clear print on difficult substrates with instant dry with high resolution and quality printing. Prints on difficult materials including aqueous and varnish overcoat, plastic cards, plastic wraps and paperboard. This solution helps accommodate the increased demand for imaging on a wide range of substrates. Environmentally friendly inks and process with quick power up and fill on the fly replenishing non-spill ink containers and no solvent emissions. Available as a fully integrated system consisting of a printer, controller, transport, and UV curing station. Various feeder and conveyor configurations available.

  • Printhead
    Piezo electric drop on demand technology. Each printhead unit has 768 jets for print resolution up to 300x600dpi
  • Printhead Physical Characteristics:
    Height: 6.8″ (17.27 cm)
    Width: 4.4″ (11.17 cm)
    Depth: 6.4″ (16.26 cm)
    Printwidth: 2.58″ (6.55 cm)
    Image Speed: Up to 330 feet (99m) per minute
    Media: 5/8″ thickness
  • PC Controller:
    CS150 System Controller: Mailscape software controls the entire printing process – read input files, create layouts, and control the printers.
    CS150 Features: Graphical user interface with WYSIWYG print preview, printer diagnostics, data base file input, real time production result.
    Operating system: Windows XP
  • Transport and UV Curing Station:
    The transport consists of a vacuum transport, UV curing station with integrated speed control. A single vacuum belt transport provides print speeds up to 330 fpm and adjustable support belts to handle a range of substrate sizes.
  • Options:
    Standard friction feeder
    Heavy duty friction feeder
    6′ UltraFeedTM feeder
    9′ speed-up conveyor
    9′ UltraSortTM conveyor
    Plastic card feeder
  • Physical Characteristics:
    Dimensions: 86″L x 37″W x 65″H
    Weight: 800 lbs.
    Powers:
    Printer: 220V, 20A single phase, 50/60Hz
    Curing Station: 220/230/240V, 30A 3-phase, 50/60Hz (Specifications subject to change without notice.)
  • Certification: TUV certified

Secap Jet 1 High Production Addressing System

The Secap Jet 1 high production addressing and imaging system has been designed for the mailing professional. The Secap Jet 1 system can be configured with 3″, 4.5″or 6″of print. The system provides users the ultimate solution for improving productivity by offering true synchronization between the feeder, base and conveyor reducing the need for operator intervention. Combine the heavy-duty vacuum transport base with the high capacity feeder to process large volumes of media eliminating the need for additional operators. The high capacity feeder can easily handle 2000 #10 envelopes at one time. The Secap Jet 1 vacuum base is extremely flexible and can be utilized in-line with a tabber, inserter and other equipment that requires a transport. With its fully integrated speed control, the speed of the entire system can be adjusted with the turn of a single master dial.

  • Throughput:
    Up to 30,000 #10 envelopes/hour in super draft quality
    Up to 22,000 #10 envelopes/hour in draft quality
    Up to 15,000 #10 envelopes/hour in letter quality
    Up to 7,500 #10 envelopes/hour in executive quality
  • Print Area:
    Configurations available:
    • 3″ of print using (2) 1-1/2″ print banks
    • 4.5″ of print using (1) 1-1/2″ and (1) 3″ print banks
    • 6″ of print using (2) 3″ print banks
  • Address Area:
    3″ of width configurable up to 6″ in 1-1/2″ print banks
  • Media Size:
    Width: 3” minimum to 12.25” maximum
    Length: 2” minimum to 14” maximum
    Thickness: From .002” thick to .625”
  • Print Resolution:
    150, 200, 300, 600 dpi horizontal, 600 dpi vertical
  • Print Modes: Super Draft, Draft, Letter, Executive
  • Fonts:
    Internal: 12 scaleable fonts; 4-30 points,
    Attributes: Regular, Bold, Invert, Outline and 5 widths
  • Barcode
    USPS, Planet Code Barcode, EAN-13/UPC-A Internal
  • Interface: Centronics Parallel or USB
  • Driver Compatibility:
    Windows 95, 98, 2000, NT, ME and XP
  • Printhead/InkJet Cartridge:
    Standard HP 45 Cartridge
    Versatile Black
    Picaso Ink
    Spot Color: Yellow, Blue, Green & Red
  • Physical Characteristics:
    Dimensions:
    Main vacuum base: 43”L x 24”W x 32-37”H
    Dryer base: 30”L x 24”W x 32-37”H
    Feeder base: 24”L x 24”W x 32-37”H
    Ultrafeed: 85”L x 18”W x 32-37”H
  • Weight: Depends on combination of components
  • Power:
    Printer base: 220 Vac, 60 Hz, single phase, 20 Amp
    Plug Style: NEMA L6-20, Two pole, Three wire (opt.)
    Heater base: 220 Vac, 60 Hz, single phase, 30 Amp
    Plug Style: NEMA L6-30P, Two pole, Three wire
  • Certification: TUV