This page is designed to provide you (dealer) with various tools to order parts, troubleshoot and basic maintenance of your KAS machine(s). If you don’t see a KAS product on this page that you need assistance with, please contact Roberts …
The Mailmaster Ascent handles #10 to 10 x 13″ envelopes, inserting at speeds of up to 7,000 filled envelopes per hour. This comprehensive multi-format enveloping system offers flexibility, durability and ease of set up. An important feature of the Mailmaster …
The KAS Integra is a magazine inserting machine designed to insert a variety of documents into a magazine or folder, cycling at up to 4000 filled items per hour.
Different models are available depending on the size of the items into which the documents are being inserted, ranging from 210 x 100 mm to up to 230 x 320 mm.
The magazine feeder will feed up to 7mm thick, with the option to increase this to 10 mm.
The standard insert stations handles items from 180 x 90 mm up to A4, with a maximum thickness of 2mm.
Touch screen control of station selection and output speed. The display screen also provides run information and error location. The insert feeder has miss, double and jam detectors.
Output from the inserting machine can be delivered onto a conveyor stacker or into an enveloping inserter such as the KAS Mailmaster 465HS or the KAS Mailwrap polywrapper so that the filled magazine or folder can pass directly from one machine to another with the addition of further inserts on to the document before enclosing into an envelope or polywrap.
This magazine inserting machine can be used simply as a multiple feeder system, either as a standalone system or in-line with document equipment from other manufacturers for almost any polywrapper on the market whether one chooses to insert the material inside the magazine first or not.
There is an on-line position to allow further equipment to be added upstream.
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The Enfolder can be used as a stand-alone unit or in-line to most plastic card match and attach systems on the market. This machine cycles at up to 3500 per hour handling documents with 1 to 4 cards attached. It can provide Z-fold, C-fold and half-fold using interchangeable cassettes. The touch screen control provides an error position display and facilitates the addition of on-line equipment
The Enfolder is fully compatible with the KAS Mailmaster range of envelope inserters, which takes automated attaching of plastic cards and envelope inserting to the next level.
The Enfolder plastic card inserter is manufactured by KAS Paper Systems, and acts as an interface between card match and attaching equipment and the inserting system. Thus enabling the printing, card matching/attaching, folding, inserting and sealing to be done in the same process. Insert stations on the envelope inserter can be selected to add further documents which could be single sheets, pre-folded items, books or CDs.
KAS Paper Systems can also incorporate its own camera reading, tracking and integrity software. The documents can be read on entry, tracked through the system and read again at the exit.
The run data is transferred to the reporting package which will give a real time on screen listing of documents processed, time of insertion and enclosures selected. An error control program can be set to a number of levels and out-sort errors away from the main output conveyor stacker.
The Creasematic Auto50 programmable Card Creaser creates quality creasing and perforating on all types of digitally printed work.
The rise and fall platen creasing action enables positive accurate creasing on stock sizes from CD to 500mm x 700mm at over 8000 sheets per hour.
A 99 program memory with a quick and easy setup of up to 35 creases per sheet is standard.
Matrix bar and Channel Matrix for the CreaseMatic Auto50 and CreaseMatic 150
A Matrix Bar is supplied to which channel matrix self adhesive matrix can be attached.
These channel matrix are available in many sizes, are inexpensive to use and very popular for creasing light weight stocks 80-150gsm.
This system provides a single point which is especially useful if the job is to be stitched.
The Mailmaster 465HS Envelope inserter handles C4, C5 and DL envelopes, inserting at speeds of up to 6000 envelopes per hour. It combines a unique design with proven technology, backed by over 50 years experience in mailing.
Designed and manufactured in Britain, this comprehensive modular enveloping system offers flexibility, durability and ease of set up. Insert stations can handle a wide variety of material including single sheets, card, reply envelopes, pre-folded items, stapled sets, CD’s (video), plastic cards (video) and booklets.
It is possible to pre-select the number of items fed from an insert station, and have the feed switch automatically from one station to another when it runs low. Fast Sheet Feeders can feed, accumulate and insert flat for C4, or fold and insert for DL and C5 according to codes read on the documents. Our camera reading system adds more flexibility as it reads OMR, 1D and 2D barcodes in either orientation on the page. Jobs can be pre-programmed thus minimising set up time.
Our reading technology facilitates batching the prime document, selection of inserts, merging and matching of two or more streams of personalised documentation, diverting of filled envelopes before sealing, envelope marking, document tracking and integrity checking. An important feature of the Mailmaster 465HS is the remarkably quick changeover from one job to another that is possible, even to go from DL to C4.
A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display. Job control and reporting software is available which provides further on screen run information, and facilitates job control, document tracking, data storage and reporting.
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The Mailmaster 565HS envelope inserter, in common with all KAS envelope inserting systems, combines a unique design with proven technology, backed by over fifty years experience in mailing. It handles DL to C5 envelopes, inserting at speeds of up to 7,200 completed envelopes per hour. Designed and manufactured in Britain, it is available in a number of configurations with a host of features. The equipment’s durable build quality means that it can handle long runs whilst its ease of set-up and quick changeover between jobs makes it equally viable for short runs.
Insert stations can handle a wide variety of materials including single sheets, card, reply envelopes, pre-folded items and booklets. Each system has one book feeder as standard, capable of handling books up to 4mm thick. Each insert station has miss, double and jam detectors. There are further sensors throughout the machine to check the path of the documents through the system. Any error automatically stops the machine and the location is displayed on the screen. A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display.
A variety of end feeders can be added to feed and fold cut sheet or continuous forms, with or without reading facility, and giving the choice of folding separately or nest folding. Optical Mark reading, 1D and 2D Barcode reading or OCR are available to facilitate batching of the prime document, selection of inserts and Mailsort batching.