The Mailmaster 565HS envelope inserter, in common with all KAS envelope inserting systems, combines a unique design with proven technology, backed by over fifty years experience in mailing. It handles DL to C5 envelopes, inserting at speeds of up to 7,200 completed envelopes per hour. Designed and manufactured in Britain, it is available in a number of configurations with a host of features. The equipment’s durable build quality means that it can handle long runs whilst its ease of set-up and quick changeover between jobs makes it equally viable for short runs.

Insert stations can handle a wide variety of materials including single sheets, card, reply envelopes, pre-folded items and booklets. Each system has one book feeder as standard, capable of handling books up to 4mm thick. Each insert station has miss, double and jam detectors. There are further sensors throughout the machine to check the path of the documents through the system. Any error automatically stops the machine and the location is displayed on the screen. A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display.

A variety of end feeders can be added to feed and fold cut sheet or continuous forms, with or without reading facility, and giving the choice of folding separately or nest folding. Optical Mark reading, 1D and 2D Barcode reading or OCR are available to facilitate batching of the prime document, selection of inserts and Mailsort batching.

Standard features of the Mailmaster 565HS

• Inserts into DL and C5 envelopes
• Quick job changeover
• Durable British construction
• Variable speed
• Up to 7200 envelopes per hour output
• Touch screen control
• Sequential start up/clear down
• Simple top load, bottom feed
• Multiple feeding from insert stations
• Automatic station switching
• Output conveyor stacker
• Envelope low sensor
• Miss, double, jam detectors
• Book feeder as standard
• In-line folding
• On-screen run information
• Output conveyor stacker

Additional Options

• Document accumulation and nest folding
• In-line corner stapling
• Continuous forms cutter
• OMR, Barcode, 2D matrix and OCR reading
• Management information/reporting
• Filled envelope divert
• Envelope marking
• Mailsort batching
• Error Divert before sealing

The Ameritek Tabber applies tabs, labels, stamps, repositionable post-it notes, and scratch-offs to a wide variety of media including tri-fold brochures, newsletters, small catalogs and many others. It is designed for professional mailers, commercial printers, fulfillment houses or anyone else requiring a heavy-duty high quality Tabber/Labeler/Stamp Affixer.

It has front panel controls that are easy to use, making it simple to set up jobs or to switch between applications. The Ameritek Tabber can be used inline with most friction feeders, inkjet print systems, conveyors and even some folders. It can also be run offline with a feeder in stand alone operation.

The Ameritek Tabber can also be configured as a Dual Headed Tabber. This system can tab on the leading (toe) and trailing (heel) edges of a booklet in a single pass. The Dual Headed Tabber can run in-line or off-line as a system, or the Tabbers can be unlocked and used as standalone units.

TECHNICAL SPECIFICATIONS

Configurations
Standard (2”) or wide (4 ¼”) head systems available.
(As defined by the maximum width of backing material)

Speeds
Production Rates based on 8 ½” product
length or booklet with 5” height.
Single Tab: Up to 30,000 pieces/hour
Double Tab: Up to 24,000 pieces/hour
Triple Tab: Up to 18,000 pieces/hour
Booklet single tab: Up to 30K/hr w/ 1½” tab
Booklet double tab: Up to 18K/hr w/ 1½” tabs
Transport Belt: 0 to 600 ft/min
Tabbing Head: 0 to 375 ft/min
Application Speeds: Transport belt speeds of 0 to 600 ft/min for tabs < 2” in pitch.
Transport belt speeds of 0 to 375 ft/min for tabs > 2” in pitch.

Product Size
Minimum: 3” x 5”
Maximum: 13 ½” x 17”
Minimum Thickness: 20 # folded sheet
Maximum Thickness: 7/16”

Tabs/Labels/Stamps
Self adhesive on roll with 3” core and minimum 1/16” gap between tabs, labels, or stamps.
Min. Width: ¾” backer width
Max. Width: 2” backer – Standard
4 ½” backer – Wide
Min. Pitch: ¾”
Max Pitch: 7”
Types: tabs, labels, stamps, repositionable notes, scratch-offs, customized stickers, machine grade paper, clear or translucent.
Note: clear and translucent tabs require an “engineered backer” with printed registration marks for indexing.
Roll Size: Up to 19½” diameter mounted on a 3” core.
Approx. Roll Capacity: 40,000 – 1” tabs

Tab Placement
Accuracy: +/- 1/8” repeatability

Physical Size
System Length: 37”
System Width: 33”
System Height: 71”
Tabletop Height: 32 ¾” to 35” – Standard
35 ¾” to 38” – Optional
Weight: Approx. 450 lbs.

Electrical Requirements
115 VAC 50/60 Hz @ 10 Amps or
230 VAC 50/60 Hz @ 5 Amps

Impressia Digital Multi-Media Print Systems are the affordable way to go digital and meet the demand for fast full color letterhead, cards, envelopes, forms, brochures, mailers, labels, banners and more. This system is a high quality color envelope printer solution. The complete turn-key solutions allow you to print on a wider variety of media and sheet sizes, so you can produce more in-house, and on-demand. The system is driven by the included iQueue Prepress Workflow that makes it handle complex digital files, make critical color adjustments, apply screening, imposition and more.

• Best digital color envelope printer in the industry
• Lowest cost per print in the industry
• Prints on a wider variety of media and sheet sizes
• Higher print speeds (up to 78 full color #10 envelopes per minute*)
• Higher resolution (up to 2400)
• Output is 100% waterproof

The Impressia system prints on a variety of stocks including: Uncoated, coated, NCR multi-part forms, card stocks, textured stocks, label stocks and envelopes (Bar-4, Monarch, standard #10, window** and large color envelope printer solution). It offers multiple feed options including the new, patented Enterprise High Speed Feeder, two standard feed trays and an optional large capacity feed tray.